浙江愛馬斯 | 機(jī)器人床墊生產(chǎn)線解決方案優(yōu)質(zhì)提供商
日產(chǎn)600張床墊機(jī)器人生產(chǎn)線

產(chǎn)品介紹
Product Introduction

本條床墊生產(chǎn)線解決方案采用優(yōu)質(zhì)的不銹鋼材質(zhì)制作而成，使用壽命長達(dá)10年以上。可以實現(xiàn)多層不同厚度床墊生產(chǎn)過程中自動上料、自動床墊復(fù)合、自動檢測、自動包裝等功能。自動化程度高，一套流水線一天（10H）可以實現(xiàn)600個床墊的加工工作，大大節(jié)省了人工成本。

生產(chǎn)工序以及預(yù)算

預(yù)算成本

生產(chǎn)效率：50S秒可組裝一張床墊
綜合可節(jié)省人力：12人
投資回報年限：1-2年
預(yù)算成本：機(jī)器人床墊復(fù)合系統(tǒng)350-450萬
輥筒輸送線80-90萬
床墊圍邊機(jī)48-150萬
包裝機(jī)20-60萬
組裝線體占地面積：約1500m2

工序介紹

?AGV自動輸送床網(wǎng)、面料、填充料(海綿等)到位
?床芯機(jī)器人自動上線
?自動貼入RFID
?自動噴膠(PUR或熱熔膠)
?復(fù)合虎口圍條
?二次噴膠(PUR或熱熔膠)
?機(jī)器人自動糾偏精準(zhǔn)貼合底面料
?一次圍邊
?三次噴膠
?機(jī)器人貼合填充層
?四次噴膠
?機(jī)器人自動糾偏精準(zhǔn)貼合頂面料
?自動壓合
?自動導(dǎo)入床墊信息到RFID上
?二次圍邊
?AI自動檢驗
?PE膜包裝+牛皮紙包裝
?自動碼垛機(jī)
?AGV自動入庫

?AGV automatically transports bed frames, fabrics and filling materials (such as foam) to the designated positions
?Core mattress robot automatically goes online
?RFID tags are automatically attached
?Automated adhesive application(PUR or hot melt glue)
?Composite of tiger mouth edge
?Secondary adhesive application(PUR or hot melt glue）
?Robot automatically aligns and accurately adheres bottom fabric
?First time tape edge
?Third adhesive application
?Robot applies filling layer
?Fourth adhesive application
?Robot automatically aligns and accurately adheres top fabric
?Automatic compression
?Bed mattress information is automatically imported to RFID
?Second time tape edge
?Al conducts automatic inspection
?PE film packaging + cowhide paper packaging
?Automatic stacking machine
?AGV automatically enters storage

技術(shù)特點

采用計算機(jī)智能控制系統(tǒng)導(dǎo)入 RFID 芯片技術(shù)，MES 管理系統(tǒng)及全自動化生產(chǎn)設(shè)備，MES、WMS 等管理系統(tǒng)，結(jié)合機(jī)器人自動生產(chǎn)線，使生產(chǎn)無人化、智能化。
Adopt computer intelligent control system, import RFID chip technology, MES WMS and other management systems, and combine with robot automatic production line to make production as unmanned and intelligent as possible

整體自動化程度高，建立生產(chǎn)控制中心 PCC，和 MES 系統(tǒng)集成，通過大屏實現(xiàn)床墊生產(chǎn)過程信息的實時查看以及現(xiàn)場生產(chǎn)的可視化監(jiān)控，具有較高的展示效果。
The overall degree of automation is high. The production control center PCC and MES system integration are established to realize the real-time viewing of mattress production process information and ready-made visual monitoring through the large screen, which has high display effect.

通過打造床墊的數(shù)字孿生技術(shù)車間，實現(xiàn)床墊生產(chǎn)、倉儲、運輸、銷售、售后的全生命周期過程的實時監(jiān)控和快速追溯。
By building digital workshop for mattresses, we can realize the real-time monitoring and rapid tracing of the whole life cycle process of mattress production, storage, transportation, sales and after-sales

整體布局緊湊合理，材料、成品都可用 AGV 小車自動配送及入庫。
The overall layout is compact and reasonable, and materials and finished products can be automatically distributed and stored by AGV trolleys

隨著產(chǎn)品定制時代的到來，可讓客戶隨時在網(wǎng)上查看到定制產(chǎn)品的實時信息
The overall layout is compact and reasonable. Materials and finished products can beautomatically delivered and warehoused by AFV trolley 。With the arrival of the era of product customization, customers can see the real-time information of customizednproducts on the Internet at any time.